Okuma Launches Connect Plan: Revolutionizing Machine Fleet Monitoring and Optimization

Okuma, a leading Japanese manufacturer of CNC machine tools, has unveiled Connect Plan, an advanced solution designed to simplify the networking, monitoring, analysis, and optimization of entire machine fleets. This innovative tool empowers manufacturers to harness the full potential of their machinery by connecting machines to a network server via Okuma’s integrated CNC control OSP, enabling seamless monitoring and real-time insights.

Key Features of Connect Plan

With Connect Plan, manufacturers gain instant access to vital production data. The system provides accurate, real-time updates on machine status, easily accessible on PCs, large production displays, or even tablets while on the move. The system employs a digital factory map with intuitive color-coded icons:

• Green indicates smooth machine operation
• Yellow signals an operational interruption
• Red alerts to an alarm requiring immediate intervention

These visual cues help operators quickly assess the status of all machines and take action when needed. Furthermore, Connect Plan offers comprehensive insights into efficiency levels, detailed alarm histories, and past performance data, helping manufacturers identify persistent issues and resolve long-term problems.

Comprehensive Analytics for Proactive Maintenance

One of the standout features of Connect Plan is its data-driven analysis capabilities. The system continuously monitors machine status, operating history, and alarm history, generating daily reports that highlight areas for improvement and unwanted machine stops. By analyzing controller data, including NC programs, tools, applications, and machine parts, manufacturers can easily pinpoint inefficiencies and optimize production processes.

Connect Plan also helps manufacturers schedule proactive maintenance by using recorded machine and machining data to identify optimal maintenance windows for tasks like tank cleaning and filter changes. The AI Machine Diagnostic function is particularly valuable, as it can diagnose potential issues—such as feed axis problems—before they escalate, significantly reducing downtime. Additionally, the system provides tool life estimates directly to the OSP control system, enabling users to better manage tool wear and replacement schedules.

Streamlining Operations and Reducing Downtime

By integrating Connect Plan into their operations, manufacturers can drastically reduce unplanned downtime, optimize maintenance schedules, and increase overall machine efficiency. With Connect Plan, Okuma continues to lead the way in helping manufacturers achieve smarter, more efficient, and more reliable production environments.